Dairy Workshop Fined for Sub - standard Environmental Disinfection! Is the Online Residual Chlorine Analyzer Inaccurate? Calibrate Frequently in High - frequency Disinfection Scenarios!

In the process of dairy production, the disinfection of the workshop environment is of crucial importance as it is directly related to the quality and safety of dairy products. However, if there is a problem with the online residual chlorine automatic analyzer, big troubles will follow. Next, let's take a look at what happened to a dairy production base with the guidance of Maideshi, a chlorine sensor Manufacturer.

 Customer Pain Point: Inaccurate Detection, Heavy Losses for the Enterprise

There is a dairy production base that has been using an online residual chlorine automatic analyzer to monitor the residual chlorine concentration in the workshop environment during disinfection. They calibrated the analyzer once a month according to the regular practice. Nevertheless, the workshop of this base adopted high - frequency spray disinfection. This disinfection method caused the residual chlorine concentration in the workshop to fluctuate greatly.

It's like riding a roller - coaster, with the residual chlorine concentration going up and down. The analyzer, which was calibrated monthly, simply couldn't keep up with this "roller - coaster" - like change. After professional testing, it was found that the detection accuracy of the instrument was only 65%. As a result, the disinfection effect in the workshop was greatly reduced, and sub - standard disinfection became a common occurrence.

Soon, the regulatory authorities came to the base and imposed a fine of up to 80,000 yuan. To rectify the problem of sub - standard disinfection, the base invested another 30,000 yuan. In total, the losses exceeded 110,000 yuan, which is no small amount for an enterprise.

 Scene - adapted Calibration Logic: Install a "Dynamic Residual Chlorine Balance Regulator"

Facing such a dilemma, the enterprise realized that for high - frequency spray disinfection scenarios, the online residual chlorine water quality analyzer must be calibrated frequently in a targeted manner. It's as if installing a "dynamic residual chlorine balance regulator" on the analyzer.

In a high - frequency spray disinfection environment, the residual chlorine concentration is changing all the time. Frequent calibration enables the analyzer to match the fluctuations of the residual chlorine concentration in real - time. Each calibration is like giving the analyzer a "reassurance pill", allowing it to accurately capture the subtle changes in the residual chlorine concentration. In this way, it can ensure that the disinfection effect always meets the standards, like putting a solid "safety lock" on the workshop environment.

  Effect after Adjustment: Accurate Detection, Improved Efficiency

The enterprise increased the calibration frequency of the analyzer according to the new calibration logic. After a period of time, the effect was quite obvious. After frequent calibration, the compliance rate of the workshop environment disinfection reached 100%. There were no more regulatory penalties, and the enterprise could finally breathe a sigh of relief.

Moreover, because the detection results were accurate, the use of disinfectant water became more reasonable. Previously, due to inaccurate detection, excessive disinfectant water was often used to ensure the disinfection effect. Now, based on accurate detection data, the enterprise can precisely control the amount of disinfectant water, and the usage of disinfectant water has been optimized and reduced by 25%. In addition, the previous rectification costs have all been recovered. The production compliance of the enterprise has been greatly improved, and it has become more competitive in the market.

  Frequent Calibration is the Core of Ensuring Compliance and Reducing Costs

Through this case, it is clear that in high - frequency dairy disinfection scenarios, monthly calibration of the online residual chlorine water quality analyzer cannot cope with the large fluctuations in residual chlorine concentration. Frequent calibration is the core of ensuring enterprise production compliance and reducing costs. Dairy production enterprises must attach great importance to the calibration of water quality analyzers. Welcome to consult Maideshi, a professional chlorine sensor Manufacturer, at any time to adjust the calibration strategy in a timely manner according to the actual scenario, so as to ensure the quality and safety of dairy products and the sustainable development of the enterprise.

In conclusion, in high - frequency disinfection scenarios, using a Digital residual chlorine sensor and an online residual chlorine detector is essential, but proper calibration is equally important. By choosing a reliable chlorine sensor Manufacturer and implementing frequent calibration, dairy production enterprises can achieve better production results and ensure product quality.